Unlimit Ocupro
Imagine | Automatized Manufacturing
It is the future of quality check in manufacturing process. It’s the future we are creating today.
Unlimit Ocupro
Keep the ultimate check on manufacturing
The manufacturing unit is the backbone of any industry where quality control of finished product is of paramount importance. While it requires cent per cent accuracy, any ignorance on flaw or dent detection would cost significant money to the company.
Unlimit’s Ocupro inspection solution instantly picks any malfunction across the network and throws an error. Automating the process makes it possible to monitor large-scale industry where manual inspection is not feasible. Our solution addresses all the above challenges.
Industry Challenges
For a successful manufacturing enterprise, a smart manufacturing model is mandatory as it caters to predefined business objectives. The model should be viable and adhere to the protocols defined. To execute such a model and reap the benefits in a specific timeframe, the implementation of business logic is of paramount importance. Unlimit meets all the above challenges.
Dependency on manual inspection.
False Reports / Rejection
Varied Ambient Lighting condition
Inability to identify minute defects
Inspection challenge for High Speed & larger volumes
Unlimit Solutions
Unlimit Ocupro Solution instantly renders foolproof verification of the products with 100% accuracy. Furthermore, the log of the faults is saved with a time stamp so that it is easy to rectify during the audit of the systems.
In addition, the control mechanism can be further augmented by integrating new feature that helps remove unintended or damaged part from a healthy or proved block.
Less waste and an increase in overall profits
Inspection time reduction
Overall Cost reduction via Visual quality inspection
Very low maintenance cost and handling charges
Higher ROI in longer run
Remote programming & monitoring ability
Closed loop control with maximum accuracy
Plenty of data saving and fetching
24 Hours availability without failure
Consistency in inspection
Technical Architecture
High Resolution Camera
| General Specs. | Sr. No. | Product Description | Details (As per the requirement) |
| 1 | Dimensions | Depends on the Model Selected | |
| 2 | Connectivity | GigE/ USB 3.0/ Camera Link | |
| 3 | Frame rate | 120, 90, 60, 30, 15, 7.5, 3.75 fps | |
| 4 | Dynamic range | 8 / 12 bit | |
| 5 | Sensor specification | CCD / CMOS | |
| 6 | Type | Global / Rolling | |
| 7 | Resolution | 0.3 MP to 20 MP | |
| 8 | Lens mount | C/CS |
Lens
| General Specs. | Sr. No. | Product Description | Details |
| 1 | Focal Length | 4.5mm/6mm/8mm/12mm/16mm/25mm/35mm/ 50mm/75mm and more… | |
| 2 | Resolution | 2.0 MP/ 5.0MP/ etc. | |
| 3 | Focus | Manual Focus / Auto Focus |
Lighting
| General Specs. | Sr. No. | Product Description | Details |
| 1 | IP Rating | IP65/ other | |
| 2 | Lighting Color | Cool White / Red/ Blue/ Green / IR / UV | |
| 3 | Lighting Type | BAR Light/ Diffused Back Light/ Dom Light/ Co-axial Light/ Ring Light / etc. | |
| 4 | Lifecycle | 60,000 hrs | |
| 5 | Dimension Length | Depends on the requirement and model |
Product/Solution Ecosystem
It is the totally customized solution according to different application and products.
This system includes the following hardware:
- High-Resolution Ethernet Camera
- Mega-Pixel Vision Optics
- High-Intensity Illumination
- Vision Controller (High Configured Computer System)
- Sensors
- Air / Piston based Rejection System
- Cloud Platform
- The software follows predefined criteria for its every action.
- The moving objects on the conveyor belt can be photographed using a high-end camera, optics, illumination, and sensors. The image is then sent to the controller
- The tailor-made software scans to inspect the image of the product or object and matches it with a predefined set of protocols
- In case of failure to comply with the protocols, the software throws a signal of rejection
- Meanwhile, the software keeps up the data of an image and its defect in production report to analyse it further and leave the scope of improvement
- Depending on weight and dimension of a product, the rejection system is air piston based
- All the reports of success or failure are stored on the cloud, and they can be integrated with the OEE platform to assure the quality
Post Delivery Support Activity
Client Stories
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